In manufacturing workshops, many people immediately think of welding robots and handling robots,
But there is a type of equipment that is often overlooked —— robot polishing/grinding units. They are not like welding, but silently bear the key link from "qualified" to "high-quality" products.
Dingzhu Intelligent Equipment Co., Ltd. is a pioneer in this field.
Why do we need robots to polish?
In traditional factories, grinding and polishing often rely on manual operation. Long term exposure to dust and noise not only creates a harsh environment, but also results in low efficiency and unstable quality.
With the increasing demand for precision, appearance, and consistency of parts in the market, the limitations of manual polishing have become increasingly apparent
Limited efficiency: It is difficult to maintain stable production capacity for a long time through manual polishing.
Poor consistency: Different workers and shifts have significant differences in effectiveness.
Safety hazards: Dust, noise, and sharp edges all pose a threat to workers' health.
At this point, the robot polishing unit becomes an ideal alternative solution.
The core capability of robot polishing unit
The robot polishing unit of Dingzhu Intelligent Equipment essentially combines industrial robots with professional polishing/grinding tools to achieve stable processing through an automation system.
Precise force control: Real time sensing of pressure, without "over grinding" or "under grinding".
High consistency: The surface smoothness of hundreds of workpieces is almost identical.
Efficiency doubled: 24-hour stable operation, with production capacity several times higher than manual labor.
Flexible processing: suitable for various materials such as cast iron, aluminum alloy, copper parts, etc., even for complex surfaces.
Safety and environmental protection: reduce manual exposure to dust environment, support dust collection and abnormal shutdown protection.
Make products more refined, factories more efficient, and the environment safer.
Where can it be applied?
Post processing of castings: deburring, grinding the sprue to make the edges of the parts smooth and not harmful to hands.
Automotive components: such as wheels and decorative parts, need to balance durability and appearance.
Hardware and decorative components: faucets, door handles, etc. Polishing determines the sense of grade.
Mold industry: The surface smoothness of molds directly affects the quality of products.
A single robot unit can increase production capacity by 2-3 times, with surface error controlled within ± 0.01mm, which is at a high level in the industry.
Future Development Trends
Although robot polishing technology has matured, it is still evolving:
AI powered: vision+algorithm, automatically judge the condition of the workpiece and adjust parameters.
Flexible tool: The end is lighter and more flexible, suitable for complex parts.
Green manufacturing: reducing dust and energy consumption, in line with environmental trends.
Full process automation: integrating loading and unloading, polishing, and cleaning to achieve unmanned production.
The robot polishing unit is not an optional step,
But it is an important step towards the refinement and intelligence of industrial products. Dingzhu Intelligent Equipment, with its experience and technological accumulation, is helping more manufacturing enterprises achieve Double improvement in quality and efficiency. On the path of "moving towards novelty" in the manufacturing industry,
These 'invisible masters' are playing an increasingly important role.
Xiamen Dingzhu Intelligent Equipment Co., Ltd.
WhatsApp/WeChat:+86 17859772836
WeChat:+86 18850546401
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